Custom Vehicle High-Pressure Builds

A stock-standard commercial vehicle tray isn’t set up to carry heavy water payloads, high-PSI pumps, and hundreds of metres of hose safely. At ACE, we engineer custom high-pressure cleaning systems built directly onto your ute, van, or service truck.
custom vehicle build

Tailored Pressure Cleaner Setups Built for Your Work Vehicle

Smart Weight Distribution, Maximum Payload, and Total On-Job Efficiency

Operating right out of Adelaide, we build complete custom vehicle setups that turn your service ute, van, or truck into a highly efficient mobile workstation. Shifting heavy machinery or setting up loose gear at a job site wastes time and risks injury; we solve this by permanently integrating heavy-duty pressure units, custom fuel or battery configurations, and independent water storage directly into your vehicle’s physical layout. We calculate exact axle weights and coordinate with your specific tray dimensions to ensure your vehicle remains perfectly balanced, completely legal on the road, and fully equipped to tackle your trade’s harshest daily demands.

Versatile Mobile Rig Configurations Built for Your Trade

We design and configure vehicle mounts to match the precise space limitations, tool storage needs, and performance requirements of your industry. Every rig is engineered to guarantee strict on-road and site safety compliance, while ensuring the layout is completely intuitive for your operators to use daily without hassle.

Custom Commercial Ute Tray Mounts

Commercial Van Enclosures & Wash Rigs

Heavy-Duty Civil & Mine Service Trucks

Compact Local Council & Maintenance Setups

Everything You Need for the Job, Ready to Roll

The whole point of a custom vehicle build is knowing you can pull up to a site, open your toolboxes, swing out your hose reel, and start blasting the moment you park the truck. We build these vehicle setups so you aren’t fighting loose cords, shifting weight on the tyres, or running out of water halfway through a job. No matter what industry you are in or what model vehicle you drive, we’ll design a custom vehicle mount that keeps your tools secure, your crew working, and your business moving.

Why Choose ACE for Your Vehicle Cleaning Build

Mounting a high-capacity pressure cleaning rig to a commercial vehicle involves far more than just drilling bolts through a tray. It requires an absolute understanding of payload management, fluid dynamics, and vehicle centre of gravity. With decades of collective experience customising industrial fluid infrastructure in South Australia, the team at ACE doesn’t rely on guesswork.

We build with heavy-duty mounting rails, premium components like Honda petrol or Yanmar diesel engines, and layouts designed for easy daily servicing. When you invest in an ACE vehicle build, you get a highly secure, reliable trade asset backed by ongoing workshop maintenance, compliance testing, and local Adelaide parts support.

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Vehicle Build Engineering Considerations

Before committing to a vehicle-mounted pressure washer setup, it pays to look closely at your vehicle’s legally rated capacities, your daily storage needs, and the jobs you handle. We design every mobile rig around your operational realities, here is what you need to consider before we modify your vehicle.
What is your vehicle's genuine Gross Vehicle Mass (GVM) and available payload?
Then you need to think about fluid tank limits and overall build weight. Water weighs exactly one kilogram per litre. If you put a 600-litre water tank on a standard one-tonne ute, you have used up over half your payload before adding your pump, fuel, tools, and operators. We precisely calculate your weights to keep you safely under your legal GVM.
Then you need to think about engine selection and baffled tank integration. If you are cleaning remote assets or roadside infrastructure, we couple your pressure system with independent petrol or diesel engines and install specialised baffled tanks to prevent heavy water from sloshing around and upsetting the vehicle’s handling while cornering.
Then you need to think about reel positioning and kerbside access layouts. Your crew shouldn’t have to stand in traffic to pull out a high-pressure hose. We structure our vehicle builds so your primary controls, pressure gauges, and hose reels face the passenger side or the rear, keeping your workers completely out of harm’s way.
Then you need to think about frame coatings and weatherproof enclosure protection. Fine mechanical parts and hose fittings deteriorate rapidly if left unprotected in the open tray. We use heavy-duty zinc-plated or galvanised sub-frames and can house sensitive electrical components or diagnostic gear inside lockable, weather-tight aluminium or stainless steel toolboxes.
Then you need to think about component layout spacing and maintenance access points. If a machine is buried so deeply on your tray that you can’t check the oil or clean the water filters, maintenance gets skipped. We layout our builds logically, ensuring dipsticks, filters, and drain valves are fully accessible so your daily checks take seconds.